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General Description :
Toolex is epoxy base vinylester tooling gelcoat perfectly suited in making of FRP moulds for open and closed moulding processes. Mould will have properties like substantial gloss retention, resistance to splitting, stability at high temperature. Tooling gel coats are specially designed to provide a highly polish-able and durable surface to moulds. They are formulated to create a surface capable of yielding hundreds of releases, resist surface damage and work well with a wide range of release agents. These require very high levels of durability to overcome the mechanical and thermal stresses encountered during the curing and demoulding processes. Give long production cycle to be carried out on the mould. The outer surface layer must be able to protect an object from atmospheric, chemical, and ultraviolet radiation.it prevents water absorption inside the fibre of the material as well as deterioration due to aggressive saponification. Indispensable for the production of a mould that is adequately resistant. It provides wet-out, easy air release, low shrinkage, and higher deflection temperature.
MOULD CONCEPTION :
FACE COAT :
SKIN – LAMINATE
Vinylester resin & Gelcoat
We offer wide range of tooling grade resins and gelcoat based on vinylester, suitable for all kind of FRP mould making.
Our tooling resin and gelcoat has following properties :
The resins available for tooling are :
GLASS FIBRE REINFORCEMENT
As commitment to provide one step complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.
The Available are :
Company also Provide good quality catalyst systems MEKP from its own brand and also Akzonobel brand.
The Available are :
Company Offers own Accelerator/Cobalt Systems and also ALFA Cobalt make for FRP Industries
The Available are
The Available are
Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.
Our technical teams are Experts in Tooling Process raw material requirements, processing technology and are happy to help our clients whenever required. Our Technical person will visit immediately if you face any kind of issue whether that related to your production process or any raw material. He will assist you handle the same, and share RCA (Root cause analysis)/CAPA (Corrective and preventive action) closer.
|SPECIFICATION||ISO GELCOAT||TOOLEX GELCOAT||BENEFITS|
Number of release cycle
|With traditional isophthalic based gelcoat generally after 300 to 500pcs releases there are damages in the die like cracks, star marks, roughness, crazzing.||DIE made with TOOLEX gelcoat no. of releases can be drawn more than 1000 to 2000pcs without any damages.||reduces Downtime of die and hence high productivity
Reduces overall die cost per unit
|Standard and Dull finish die hence product finish is also dull and poor.||DIE made with TOOLEX is having extra ordinary high gloss finish which produces equally excellent finishes in products.||Increases saleability of the product
Better value addition can be realised
|Traditionally Production from a single die is 1-2 pcs in 8hr shift||As Release is fast and smooth so efforts and time in releasing reduces significantly and production increases by 20%||Overall production time reduces by 10%
Higher production and manpower cost reduction by 10 - 20%
|It require regular maintainence||Due to its hardness, strength it doesn’t require buffing and cleaning regularly.||It saves COST and TIME. Production will smooth and Fast.|
Ease to apply
|As its viscousity is normal labour require more efforts||Its viscosity is low so applying its layer is easy and fast.||It reduce cost of a DYE due to low viscosity quantity will be less apply by 20-30%.|