Tooling Grade Resin

General Description :

Toolex is epoxy base vinylester tooling gelcoat perfectly suited in making of FRP moulds for open and closed moulding processes. Mould will have properties like substantial gloss retention, resistance to splitting, stability at high temperature. Tooling gel coats are specially designed to provide a highly polish-able and durable surface to moulds. They are formulated to create a surface capable of yielding hundreds of releases, resist surface damage and work well with a wide range of release agents. These require very high levels of durability to overcome the mechanical and thermal stresses encountered during the curing and demoulding processes. Give long production cycle to be carried out on the mould. The outer surface layer must be able to protect an object from atmospheric, chemical, and ultraviolet radiation.it prevents water absorption inside the fibre of the material as well as deterioration due to aggressive saponification. Indispensable for the production of a mould that is adequately resistant. It provides wet-out, easy air release, low shrinkage, and higher deflection temperature.

MOULD CONCEPTION :

FACE COAT :

• Use low shrinkage Gelcoat toolex to create layer thickness of 0.6 – 0.8 mm.

SKIN – LAMINATE

• 1 Layer of 30 GSM surface mat with low shrinkage tooling resin.
• 1 layer of CSM 225 with low shrinkage tooling resin.
• 2 layers of CSM 300 with low shrinkage tooling resin.
• Create a thickness of skin-laminate between 2 – 3 mm.

INTERMEDIARY :

• 3 Layers of CSM 450 with low shrinkage tooling resin.
• Create a thickness of intermediary between 5 – 6 mm.

STRUCTURAL

• 01 layer of WR 610 with low shrinkage tooling resin
• 01 Layer of CSM 450 with low shrinkage tooling resin
• 01 Layer of core mat with low shrinkage tooling resin
• 01 layer of CSM 450 with low shrinkage tooling resin.
• Create a thickness of structural between 8.5 – 9.5 mm

Vinylester resin & Gelcoat

We offer wide range of tooling grade resins and gelcoat based on vinylester, suitable  for all kind of FRP mould making.

Our tooling resin and gelcoat has following properties :

• Very Low shrinkage
• Thermal resistance
• Chemical resistance
• Good mechanical property

The resins available for tooling  are :

• IR-505 – Tooling Resin For mould making
• IR-521 – Tooling Gelcoat For mould making

GLASS FIBRE REINFORCEMENT

As commitment to provide one step complete solution to composite industry INNOVATIVE RESINS supplies best Glass fiber products from established manufacturers and provide a complete range of glass fibers.

The Available are :

• Wooven Roving (WR) – 360/610/225 GSM (OCF/IMPORTED)
• Chopped standard mat (CSM)- 225/300/450 (OCF/BINANI/IMPORTED)
• UD Mat
• Surface Mat – 30GSM (IMPORTED)

CATALYST SYSTEMS

Company also Provide good quality catalyst systems MEKP from its own brand and also Akzonobel brand.

The Available are :

• MEKP – IPROX IM-500
• M 50 Butonox

ACCELARATOR

Company Offers own Accelerator/Cobalt Systems and also ALFA Cobalt make for FRP Industries

The Available are

• INOX Cobalt 6%
• Alpha Cobalt 2%, 3% and 6%
• DMA – Promotor (IMPORTED)

RELEASE AGENTS

• The Available are
• Mc Lube
• Wax polish
• PVA powder

ACCESSORIES

The Available are

• Brush – 2”/2.5”/3”
• FRP Rollers – 2”/4”/6”
• Gelcoat Spray Gun

PIGMENT PASTES

Innovative produces finest quality of pigment paste with the brand name INOX PIGMENTS with the industry standard and RAL based customized as per client requirement. We offer a wide range of colors strictly adhere to match colors with SPECTROPHOTO METER to ensure color consistency.

Technical Support

Our technical teams are Experts in Tooling Process raw material requirements, processing technology and are happy to help our clients whenever required. Our Technical person will visit immediately if you face any kind of issue whether that related to your production process or any raw material. He will assist you handle the same, and share RCA (Root cause analysis)/CAPA (Corrective and preventive action) closer.